Mission: Apogee - Lesson Plan

 

Design & Technology · STEM Enrichment

Lesson PlanMission: Apogee

Design, build and launch a stable model rocket — a classroom build session followed by a supervised outdoor launch.

Key StageKS3 · adaptable KS4
Duration2 × 60 min
Class SizeUp to 30
ALT T‑00:00 IGNITION RECOVERY APOGEE

01

Flight plan at a glance


Learning objectives

  • ALLBuild a stable model rocket and explain why fins, mass and a nose cone affect flight.
  • MOSTExplain thrust, weight and drag, and describe stability using centre of mass and centre of pressure.
  • SOMEEvaluate and modify a design to improve stability or altitude, justifying changes with flight data.

Curriculum links

  • D&T: design, make and evaluate; iterative design; technical knowledge of forces and materials.
  • Science: forces; Newton's third law; air resistance and streamlining.
  • Maths: calculate a target altitude using F=ma and SUVAT equations. 

Equipment & resources

  • Model rocket kits — body tube, nose cone, fin sheet, recovery system, launch lug, wadding
  • Cutting mats, safe cutting tools, sandpaper, adhesive (epoxy-resin), rulers
  • Launch only: launch pad with blast deflector, electrical igniter & controller, model rocket motors (1.4S), eye protection, fire bucket/extinguisher, first aid
  • Data kit — clinometer/altitude tracker, tape measure, stopwatch, recording sheet
SAFETY CRITICAL

Pre-flight safety & risk assessment

A written risk assessment, in line with your employer's policy, must be in place before any rocketry activity is run. The build session below uses no motors or ignition indoors; propellant motors are used only at the supervised outdoor launch.

◈ CLEAPSS guidance

CLEAPSS provides health & safety support for practical work in D&T and science. Member schools can access CLEAPSS model risk assessments and the CLEAPSS Helpline — consult these for current advice on solid-propellant model rocket motors and ignition before planning a launch, and align your own risk assessment with their recommendations. Where a suitable CLEAPSS model risk assessment exists, adapt it to your site and cohort rather than starting from scratch.

Classroom · build

  • No motors, igniters or open flame in the classroom at any point.
  • Cutting tools used on mats with correct technique and close supervision.
  • Keep the workspace clear of trip hazards; bin offcuts safely.

Outdoors · launch

  • Follow the UK Rocketry Association (UKRA) Safety Code; motors are UN 1.4S.
  • Open site, clear of buildings, people, dry vegetation and overhead obstructions; low winds only.
  • Eye protection for all; electrical ignition from the specified safe distance with an audible countdown and range-clear check.
  • On a misfire, wait a safe interval and engage the safety pin before approaching the pad.
02

Launch sequence


SESSION 1 Introduce & build 60 MIN · CLASSROOM
T‑00:00 · BRIEFING
Introduction to model rocketry — Starter · 12 min

Sit down and introduce what a model rocket is and how a solid-propellant motor produces thrust. Watch a couple of short launch videos (easily found on YouTube), then discuss what students notice — the fast powered climb, the coast to apogee, and parachute recovery. Emphasise that the motor is the one genuinely hazardous component.

T‑00:12 · SYSTEMS
Motor codes & engine safety — Input · 10 min

Decode a motor designation such as A6-4 (see the reference below) and compare the A, B, C impulse classes — each letter up roughly doubles the total push. Handle motors safely: keep them away from heat, flame and friction, never modify or dismantle them, and store them in their original packaging in a secure location until the launch.

T‑00:22 · ASCENT
The forces of flight — Input · 10 min

Thrust vs weight; drag and streamlining; why stability matters. Introduce centre of mass sitting ahead of centre of pressure, and the job of fins and the nose cone. Demonstrate the swing test.

T‑00:32 · POWERED FLIGHT
Construct the rocket — Build · 23 min

Students assemble body tube, fins (using the alignment jig), nose cone, recovery system and launch lug. Circulate to check fin alignment and glue joints — the two biggest causes of unstable flight.

T‑00:55 · APOGEE
Stability check & predict — Plenary · 5 min

Swing-test each rocket for stability, log design choices, and predict which builds will fly highest and straightest. Use the altitude method below to estimate a target apogee — to be tested at launch.

SESSION 2 Launch & evaluate 60 MIN · OUTDOORS
T‑00:00 · RANGE SET-UP
Safety briefing & pad set-up — 10 min

Deliver the safety briefing, set the launch range and safe-distance line, and assign roles (range safety, countdown, trackers, recovery).

T‑00:10 · FLIGHTS
Countdown launches — 35 min

Launch in rotation with a full countdown and range-clear check each time. Trackers record altitude (clinometer) and flight time; teams note recovery outcome.

T‑00:45 · DEBRIEF
Evaluate with data — Plenary · 15 min

Compare results against predictions: which designs flew highest or straightest, and why? Frame improvements as the next iteration — a "Mark II" design.

DECODE THE MOTOR CODE EXAMPLE

A6-4
  • AImpulse class — the total push. Each letter up (A→B→C) roughly doubles it.
  • 6Average thrust in newtons (N) while the motor burns.
  • 4Ejection delay in seconds from burnout to the parachute charge.
A · ½ B B · 2×A C · 2×B

Estimate the apogee · F = ma + SUVAT
Change the values to form your own estimate

m = 0.075 kg  ·  F = 6 N (A6-4)
burn t₁ = 0.5 s  ·  g = 9.8 m/s²
1 · POWERED CLIMB — F = ma

W = mg = 0.74 N
Net F = 6 − 0.74 = 5.3 N
a = F ÷ m = 5.3 ÷ 0.075 = 71 m/s²

2 · BURNOUT — SUVAT (u = 0)

v = u + at₁ = 71 × 0.5 = 35 m/s
s₁ = ½at₁² = ½ × 71 × 0.5² ≈ 8.9 m

3 · COAST TO APOGEE — decel = g

s₂ = v² ÷ 2g = 35² ÷ 19.6 ≈ 62 m

APOGEE ≈ s₁ + s₂ ≈ 71 m

Ignores air resistance, so this is an upper estimate — the measured apogee will be lower. That gap is the drag you'll investigate at launch.

03

Adaptation & assessment


Support

  • Pre-cut fin templates and a ready-made alignment jig.
  • Writing frame for the evaluation.
  • Paired build roles for shared tasks.

Stretch

  • Design an original fin shape or count and justify it.
  • Change one variable (fin size, mass, motor impulse) as a fair test.
  • Predict apogee, then compare with measured altitude.

Assessment

  • Stability swing-test outcome and build quality.
  • Use of key vocabulary in the evaluation.
  • Data used to justify a design improvement.